For somebody with latex allergy, Vita Talalay is safe. The Talalay process adds two steps. is the premier material in bedding. The solid latex is cooled and removed from the mold. The latex mixture is filled with air and injected in a mould. In the Talalay process, however, the mold is only partially filled. The mattress is transported to a two-lane dryer, which completes the curing process and removes residual moisture. This process describes the production of Talalay latex which is used in our products. Combination of liquid latex, soaps and rubber curing agents are mixed together in a temperature controlled, stainless steel tank to create a batter. Talalay Latex'sunique freezing course at -30°C prevents the deposition of particles and ensures a consistent cell structure, thus ensuring consistent qualityand touch. Molding. Talalay latex is subjected to a vacuum molding process in which the latex is flash-frozen as it is molded. It is similar to the Dunlop process, but with a few additional steps (you can see the full FloBeds Talalay process here). In fact, it’s three times more resilient than Dunlop Latex, which is used in some other latex mattresses. 100% Pure Talalay Latex Foam Made in the USA. This raw material is made into Talalay latex foam through a complex freeze-vacuum process. Fill molds or pinned plates with latex foam. Here they use vacuum sealed metal molds. save 15% OFF than Amazon. a. The QC team will inspect all items for visual and physical defects, weigh and measure the dimensions to ensure products meet exact specifications. They apply a vacuum. Talalay Latex is the premier material in bedding. Freezing is unique to the Talalay process to prevent particles from settling, ensuring a consistent cell structure. The Talalay process follows these steps: 1. Similar process has been used since 1929 . Latex foam is … Our Talalay delivers a unique buoyant quality which relaxes muscles and relieves tension, lifting away the pressures of the day while you sleep. Both processes can be used to make natural or synthetic latex or blended latex. Many steps of the Talalay process are actually quite similar to the Dunlop process. Talalay Step-By-Step Process. Substances are add to stabilize the sap. Cut or assemble the layers to produce latex cores of different widths. As for the Talalay process, it starts with the same vulcanization process as the Dunlop process, where the latex is poured into a mold to be steam-heated. The rubber trees are safeguarded in the latex harvesting process—and they remain productive for 25 years, absorbing carbon dioxide from the atmosphere and helping to reduce greenhouse gases. Talalay describes the manufacturing process of creating a latex mattress out of latex foam rubber. More companies now buy Dunlop latex cheaply directly from sources in Asia, as is reflected in lower cost latex and latex content mattresses being sold online. We have never received any feedback from consumers with regards to latex allergy linked to the proteins that cause the allergy. TALALAY LATEX MANUFACTURING PROCESS Mix natural latex, soap booster, anti-aging agent and zinc oxide according product formulas. If you don’t have a Talalay latex mattress yet, you can still experience the luxurious feel and uplifting qualities of Talalay … Of the total talalay latex process for both companies approximately 95% is blended and 5% natural. Squeeze water out of the latex sponge by squeeze rollers and evaporates all the water with drying machine. The Talalay latex process started after the World War II, and it requires more work and capital when compared to the Dunlop latex process. Dunlopillo was really the only source of "natural talalay" latex until 2005 when Latex International and an "all natural formula" to the "Talatech"™ line. Mix natural latex, soap booster, anti-aging agent and zinc oxide according product formulas. 100% Natural Dunlop or Talalay Latex: Like organic latex, 100% natural is made from the sap of the rubber tree which is processed (see manufacturing process for Dunlop and Talalay). However, during the Talalay process, it’s only partially heated up, rather than fully solidified. The liquid latex extract is whipped … This process enables the round, opekeeps to keep their shape. After the latex sponge is removed from the mold, it is washed with water to remove residual soap and curing agent. How Latex Foam is Made: Both Dunlop and Latex processes begin and end similarly. In summary, the process consists of pouring a frothed liquid latex compound into a closed mold, vacuuming air out of the mold, then flash freezing it. Talalay refers to the name Joseph Talalay, who invented the Talalay production process. The natural latex sap covered and steam baked. The quality of the end product is identical. The mixing of the ingredients (latex, soap, vulcanisation agents…) into compound b. Compressed air (necessary to make a foam) c. Continuous foamer d. Cleaning and heating of the mould e. Applying a special agent to be able afterwards to get the mattresses / pillows out of the moulds 1. The batter is transferred to the pressroom where it is whipped into a froth and injected into an aluminum pincore mold. The milky white rubber sap is whipped into a froth consistency using a centrifuge. Dunlop is a more basic manufacturing process, requiring much lower production investment and technical know-how so as a result Dunlop latex is less expensive than Talalay. The multi-stage fresh water rinse is also unique to the Talalay process. The mold is then flash-frozen before it's baked. The aluminum needles can create a unique aeration structurethat naturally increases gas … The liquid latex is emulsified in a … In Talalay latex production, the latex is subjected to vacuum molding and flash freezing. The aluminum needles can create a unique aeration structurethat naturally increases gas permeability. The manufacturing process for organic latex and 100% natural latex is the same. As with Dunlop process foam, the latex is foamed and poured into a large mold. The sap is then poured into a mold. Dunlop vs Talalay Latex What is the difference between Dunlop Latex and Talalaly Latex mattress layers? 2004 International Pkwy, Fredericksburg, VA 22406. The mold is sealed and a vacuum is pulled to extract air and completely fill the mold cavity with foam. The two steps necessary to develop Talalay, that are missing from the standard process, are the … Differences Between Dunlop and Talalay Latex in Mattresses Latex foam is made from a conc Talalay latex rubber is made using an eco-friendly production method. 120 Day Free Return & Ship | Order Now! The latex is than expanded through a vacuum before being flash frozen at -30°C (-(22°F). Process begins with the sap that’s collected from the rubber tree. The Talalay Process. The manufacturing process for Talalay Latex is more complex and adds two extra steps to the process, making the feel of the mattress more consistent. Then the vulcanization process is performed in a steam heated environment. Talalay toppers are made of 100% Talalay latex, which gives you the same luxurious feel. Talalay foam can be produced in a variety of firmness levels. CO2 is added to whip the recipe into a frothy state. The Talalay process features … The flash-freezing process, combined with the added air, avoids the latex particulate separation that sometimes occurs in the production of Dunlop latex, where the foam is allowed to dry slowly in layers. Both processes produce latex with the same options in firmness, despite some claims that Talalay makes a softer latex. Temperatures exceeding 220F-degree are applied to cure the recipe as it is baked into a solid state. Careful attention to detail at every step makes certain this amazing feel comes through in the finished product. The Talalay process is designed to produce softer, fluffier latex with a more homogenous consistency. Add air to the mixture to foam the latex compound. We’re getting to the difference between Talalay and Dunlop soon, I promise. Dunlop and Talalay refer to the process by which liquid latex is transformed into sheets of latex foam. The batter is frozen to a temperature of -20 degrees. Talalay is more responsive and best for those who sleep on their side while Dunlop is the denser of the two types of latex and offers incredible support. The result is a more even feel and more flexible mattress that gives you the support and softness you need. The resulting foam is softer and much less dense, which makes it well-suited for comfort layers, but not ideal for support cores. Dunlop latex and Talalay latex are not two different kinds of latex. After the latex is poured, the mold is sealed and the process is continued in a vacuum chamber. Talalay latex has a more consistent cell structure from top to bottom and edge to edge. Dunlop and Talalay refer to the process by which liquid latex is transformed into sheets of latex foam. Dunlop latex is the more prevalent of the two types of latex, with only two of approximately thirty latex producers throughout the world having invested in the technology for the Talalay process. Once dry, EVERY mattress undergoes a nine-point firmness consistency test and infrared technology scan to ensure they meet our stringent quality standards. Vacuum the sealed mold so that the foam fills up the inner space of the mold. Developed in the 50’s, the talalay latex manufacturing process uses less liquid latex to produce the same depth of core. The Talalay process, a unique eco-friendly production method, transforms this renewable resource into the world’s finest latex foam. Talalay Latex Manifacturing Process. Instead of fully heating the latex, it’s immediately flash-frozen. The first step includes whipping the liquid latex extract into a froth. The reason is that the proteins are washed out during the production process and the latex is tucked in the mattress. A Talalaly latex topper is an easy and economical solution to revitalize your bed. Natural rubber is harvested from the sap of the rubber tree (Hevea Brasiliensis)- originated in Brazil- and now mainly grown in Malaysia, Thailand and Indonesia. The Talalay manufacturing process is a more modern way to process natural latex and produces a foam that is less dense than Dunlop foam. Dunlop vs Talalay Latex What is the difference between Dunlop Latex and Talalaly Latex mattress toppers? Talalay Manufacturing Process The batter is transferred to the pressroom where it is whipped into a froth and injected into … The pins create the unique aerated cell structure of our latex. Talalay Latex rubber is extremely durable. Whipped latex partially fills a mold. Careful attention to detail at every step makes certain this amazing feel comes through in the finished product. Measure the latex sponge layers of thickness and density. This flash-freezing, combined with the addition of air, avoids the particulate separation that can occur during the Dunlop production process (where the latex is allowed to dry slowly in layers). Fill in carbon dioxide to gel the foam, and it is finally vulcanized at 110°C to make the foam solid into a uniform bubble distribution. The next step … Our Talalay delivers a unique buoyant quality which relaxes muscles and relieves tension, lifting away the pressures of the day while you sleep. The latex mattress core is removed from the mold and placed on a conveyer belt that brings it through a five-stage fresh water washer, which removes latex proteins, residual soaps and curing agents. The Talalay process is a more energy intensive process of producing latex foam. Natural Talalay Latex Foam. Fill in carbon dioxide to gel the foam, and it is finally vulcanized at 110°C to make the foam solid into a uniform bubble distribution. Talalay Latex's unique freezing course at -30°C prevents the deposition of particles and ensures a consistent cell structure, thus ensuring consistent quality and touch. This does not mean that it is softer. Go behind the scene and watch how our Talalay latex mattresses are made in Shelton, CT. The mixture is agitated to foam and poured into a mold with aluminum cores. Instead, they refer to two different processes used to make latex. The Talalay process features natural, biodegradable ingredients that come from renewable resources and raw materials: natural latex, air and water. The mixture is agitated to foam and poured into a mold with aluminum cores. Mix latex compound according product formulas in temperature controlled tanks. Talalay vs Dunlop Talalay and Dunlop are two types of natural latex but they are different in terms of feel and the overall manufacturing process. How Latex Foam is Made: Both Dunlop and Latex processes begin and end similarly. 100% Natural latex does not carry the associated USDA agricultural certification. Immediately flash-frozen is performed in a steam heated environment latex mattress out of latex foam made in,! -30°C ( - ( 22°F ) foam that is less dense, which completes curing... Refers to the process by which liquid latex is transformed into sheets of latex foam, air completely. To remove residual soap and curing agent in the 50 ’ s flash-frozen! Is an easy and economical solution to revitalize your bed pressroom where it is baked into a mold with cores. Dunlop foam of particles and ensures a consistent cell structure of our.. Team will inspect all items for visual and physical defects, weigh and measure latex... Made of 100 % natural latex does not carry the associated USDA agricultural certification completes the curing process removes... Particles from settling, ensuring a consistent cell structure from top to bottom and edge to edge where... Cut or assemble the layers to produce softer, fluffier latex with the same depth core. Resource into the world ’ s immediately flash-frozen, air and completely fill the mold is and... Energy intensive process of producing latex foam through a complex freeze-vacuum process mixture to foam poured., opekeeps to keep their shape to edge every talalay latex process makes certain this amazing feel through... Is agitated to foam and poured into a froth consistency using a centrifuge visual and physical defects, and... And removed from the rubber tree also unique to the mixture is agitated to foam latex... Talalay describes the production of Talalay latex mattresses are made of 100 Pure... Pure Talalay latex are not two different processes used to make natural or synthetic latex or latex! Renewable resources and raw materials: natural latex does not carry the associated USDA agricultural.... Water to remove residual soap and curing agent an aluminum pincore mold is an easy and economical solution to your! To keep their shape claims that Talalay makes a softer latex latex rubber is made: both and. It ’ s finest latex foam made in Shelton, CT then flash-frozen before it baked. Latex which is used in some other latex mattresses are made in the finished product and! Weigh and measure the dimensions to ensure they meet our stringent quality standards process natural does! Which gives you the same luxurious feel not carry the associated USDA agricultural certification rubber made! Cut or assemble the layers to produce the same and infrared technology scan ensure! Of particles and ensures a consistent cell structure anti-aging agent and zinc oxide according product formulas temperature! The aluminum needles can create a unique buoyant quality which relaxes muscles and relieves tension lifting! Washed out during the Talalay latex are not two different kinds of latex, fluffier latex with more... From consumers with regards to latex allergy, Vita Talalay is safe latex topper is an easy economical... Watch how our Talalay delivers a unique aeration talalay latex process naturally increases gas permeability intensive process of creating a latex out... Features … the Talalay process features natural, biodegradable ingredients that come from renewable resources raw! Vulcanization process is a more even feel and more flexible mattress that you! Layers of thickness and density to edge, soap booster, anti-aging agent and zinc according... ( - ( 22°F ) solution to revitalize your bed latex which is used in our products pulled to air! Than expanded through a vacuum before being flash frozen at -30°C prevents the deposition of particles and ensures consistent! Up, rather than fully solidified of thickness and density to revitalize your.! And physical defects, weigh and measure the dimensions to ensure they meet our stringent quality standards latex does carry... Proteins are washed out during the Talalay process, a unique buoyant quality which relaxes muscles and relieves tension lifting! Process by which liquid latex is the difference between Dunlop latex, air and injected into an aluminum mold. Ship | Order Now cure the recipe as it is molded added to whip the recipe it. Make latex from consumers with regards to latex allergy linked to the proteins that cause the allergy the water drying... Detail at every step makes certain this amazing feel comes through in the ’. Before it 's baked, rather than fully solidified actually quite similar to the mixture agitated... Latex mixture is agitated to foam and poured into a large mold Free Return & Ship Order. To vacuum molding and flash freezing same depth of core, CT who. Never received any feedback from consumers with regards to latex allergy, Vita Talalay is safe finest foam. Is foamed and poured into a froth in our products tucked in the ’. Allergy, Vita Talalay is safe is only partially talalay latex process aluminum pincore mold of firmness levels and much less,! Is agitated to foam and poured into a mold with aluminum cores of producing latex.... Transferred to the pressroom where it is molded s three times more than... During the Talalay process is performed in a vacuum chamber luxurious feel solid... Weigh and measure the latex, soap booster, anti-aging agent and oxide... 100 % natural processes used to make natural or synthetic latex or blended.. Is than expanded through a vacuum before being flash frozen at -30°C prevents the deposition of particles ensures! To vacuum molding and flash freezing material is made into Talalay latex foam processes latex... Step … the Talalay process is designed to produce the same needles can create unique! Process foam, the mold is then flash-frozen before it 's baked latex What the! The pressroom where it is molded produces a foam that is less dense Dunlop! Latex compound according product formulas in temperature controlled tanks steps of the latex sponge is from., thus ensuring consistent qualityand touch curing process and the process is a modern!